Customized Industrial Decanter Centrifuge System with Integrated Control Panel and Feed Pump

Customized Industrial Decanter Centrifuge System with Integrated Control Panel and Feed Pump

Product Item : DLW
Category： Decanter Centrifuge
System Includes: Decanter, Feed Pump, Control Panel, Polymer Unit
Automation Level: Fully Automatic PLC Control
Installation: Skid-Mounted, Pre-Piped & Pre-Wired
Service: Turnkey Project Support
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Industrial Decanter Centrifuge System Description

Clarifying decanters are used to separate solids out of a suspension to obtain a virtually solids-free, clarified liquid. Dewatering decanters ensure maximum concentration of the solids to get them as dry as possible. Separating decanters separate two chemically immiscible liquids with simultaneous separation of the solids. Classifying decanters split the solids mixture of the suspension into a fine (small particles) and a coarse (large particles) fraction. Extraction decanters mix a liquid containing a solid or extract with a liquid agent which contains the solids or liquid after mixing. Finally, there is the possibility of integrating a co-current, counter-current or dilution washing system in the decanter for washing the suspended solids.

Industrial Decanter Centrifuge System Model

Model	Drum diameter mm	Length mm	Maximum speed rpm	Hightest separation factor g	Mixture capacity m3/h	Motor Power Kw
LW250-900	250	900	5000	3500	0.5-3	11/5.5
LW350-1500	350	1500	3800	2850	1-5	18.5/5.5
LW400-1200	400	1200	3400	2581	1-8	22/7.5
LW400-1600	400	1600	3400	2581	2-10	22/7.5
LW400-1800	400	1800	3400	2581	2-12	22/7.5
LW450-1800	450	1800	3200	2572	5-20	30/7.5
LW450-2000	450	2000	3200	2572	5-25	30/7.5
LW530-2280	530	2280	2800	2350	10-50	45/15
LW600-2400	600	2400	2600	2265	15-65	55/18.5
LW650-2600	650	2600	2400	2100	20-80	55/90
LW720-2500	720	2500	2200	1950	25-90	75/90
LW800-2560	800	2560	2000	1800	30-100	90/132
LW800-3200	800	3200	2000	1800	30-110	90/132
LW900-3200	800	3200	1800	1650	30-150	132/200

Industrial Decanter Centrifuge System Principle

Decanter Centrifuge is a device that uses centrifugal force to achieve solid-liquid separation. Its core working principle is to separate solids and liquids of different densities into layers in the drum through the centrifugal field generated by high-speed rotation, and discharge them continuously through the screw conveyor to achieve automatic separation.

Industrial Decanter Centrifuge System Advantages

Decanter centrifuge is widely used in the field of solid-liquid separation. The root of its success lies in its multiple advantages:

Continuous and automated operation

Traditional separation methods such as filter pressing and natural sedimentation require intermittent operation, while decanter centrifuge can achieve continuous and uninterrupted operation, greatly improving production efficiency.
High-efficiency separation capacity
With the help of high-speed centrifugal force field, it can achieve difficult separation tasks with solid content as low as 0.1% and particle size as small as 1μm.
Closed structure, environmentally friendly and clean
The entire treatment process is completed in a closed environment, without odor or dust, in line with current environmental protection regulations.
Energy saving and consumption reduction
Modern decanter centrifuges are equipped with frequency converters and intelligent speed control systems, which can automatically adjust power according to load, saving energy significantly.
Modular design and easy maintenance

Industrial Decanter Centrifuge System Application

Chemical Industry: Used for separating suspensions, crystallized substances, etc., to improve product purity.
Food Industry: Used for juice clarification, oil separation, etc., to ensure food safety.
Pharmaceutical Industry: Used for drug extraction, cell separation, etc., to meet high cleanliness requirements.
Environmental Protection Industry: Used for sludge dewatering, wastewater treatment, etc., to promote resource recovery.
Mining Industry: Used for mineral separation, tailings treatment, etc., to improve resource utilization.